Theory:
Setting
means becoming firmed and harder changing from semi-liquid stage to plastic
stage and from plastic stage to solid stage.
A. Initial setting time : It
is the time of interval between the time when water is added to the cement and
time of partical loss of plasticity as determine by a standard test in which
needle 50 mm long and 1 mm in diameter penetrate the block to a depth of 5 mm
from bottom.
B. Final setting time : It is
the time interval between the time when water is added to cement and the time
that the paste completely lost its plasticity (i.e. the cement paste becomes
harder and concrete cannot be placed or deposited).
Application:
As
loss of plasticity starts at the time and end at the time of I.S.I. It is
necessary that concrete must be mixed, transported and placed in position
before I.S.I. The I.S.I. should not be less than 30 min and I.S.I. should not
be more than 600 min (1hrs).
Item
Required:
1. Weighing balance
2. Measuring cylinder 200 ml
3. Trowel
4. Stop watch
5. Clean platform to make a
cement paste
6. Cement sample ( 1 kg
)Clean water
Procedure:
1. 300 gm of cement sample is
taken correctly
2. Water is added to it at the
rate of (0. ) by weight of cement Pn being the water required for making
cement pest of standard consistency.
3. The stop watch is also
started at the instant when water is added.
4. Fill the vicat mould with
cement paste and smoothed of the top surface of mould.
5. Initial setting time needle
is attached ( 1 mm ø ) and lowered it gentally to the surface of the test
block.
6. Release the needle quickly
without any jerk and allow it to penetrate into the test block and time is
noted from stop clock.
7. The procedure is repeated
until the needle is face to surface in block about 5 mm measured from the
mould. It is the I.S.I. ( Initial setting time ).Replace the needle by the find
setting time needle with an angular attachment.
8. It is released on the tip
surface at angular intervals and the time is recorded.
Precaution:
1. The cement should be sieved
and weighing it correctly.
2. The stop clock should be
started at time of adding water.
3. Care should be taken that
each time needle should be clean and released at new place.
4. The time from stop watch
and reading from the scale should be recorded continuously.
Diagram:
Observation Table:
Sr. No.
|
Perpendicular
from
Bottom
(mm)
|
Time
Intervals (min)
|
1
|
0
|
5
|
2
|
0
|
10
|
3
|
0
|
15
|
4
|
0
|
20
|
5
|
0
|
25
|
6
|
0
|
30
|
7
|
0
|
35
|
8
|
0
|
40
|
9
|
0
|
50
|
10
|
0
|
55
|
11
|
0
|
60
|
12
|
0
|
65
|
13
|
0
|
70
|
14
|
0
|
75
|
15
|
0
|
80
|
16
|
0
|
85
|
17
|
0
|
90
|
18
|
0
|
95
|
19
|
0
|
100
|
20
|
1
|
110
|
21
|
1
|
115
|
22
|
2
|
120
|
23
|
3
|
125
|
24
|
4
|
130
|
25
|
4
|
135
|
26
|
5
|
140
|
27
|
5
|
145
|
28
|
6
|
150
|
Observation:
Weight
of cement = 300 gm
Weight
of water added = 9.3 ml by weight of cement
Result:
Initial
setting time (t1) = 115 min
Final
setting time (t2) = 480 min