A concrete mix which is
designed on the basis of test of the strength conducted in the laboratory on
the trial mixture of cement and aggregate to be actually used in the
construction is termed as controlled concrete. Strength tests in kg/sq. cm are
done by filling the moulds of 15 cm cubes with the concrete used at the works
and testing those cubes after curing 28 days.
Indian standard IS : 456 – 1978
specifies the following grades of concrete M-5, M-7.5, M-10, M-15, M-20, M-25,
M-30, M-35, and M-40. In the designation of a concrete mix, letter M refers to
the mix and the number to the specified characteristic compressive strength of
15 cm cube at 28 days, express in N/mm2.
M-5 and M-7.5 grades of
concrete may be used for lean concrete bases and simple foundations for masonry
walls. Grades of concrete lower than M-15 shall not be used in reinforced
concrete.
Previously IS : 456 – 1964 specified
the following grades of concrete M-100, M-150, M-200, M-250, M-300, M-350 and
M-400.
Now in order to draw a relation
between the IS : 456 – 1964 and IS : 456 – 1978 it is noted that 1 N/mm2 = 10
kg/cm2. Therefore M-10, M-15 grades of concrete of IS : 456 – 1978 corresponds
to M-100 and M-150 grades of concrete respectively of IS : 456 – 1964.
Nominal mix concrete may be used for
concrete of grades as below :
PROPORTION
FOR NOMINAL MIX DESIGN
Grade
of concrete IS 456-1978
|
Grade
of concrete IS 456-1964
|
Nominal
Mix
|
Total
quantity of dry aggregates by mass per bag (50 kg) of cement, to be taken as
the sum of the individual masses of fine and coarse aggregates in kg
(Generally 1:2 proportions).
|
Quantity
of water in litre per bag of cement (50 kg)
|
M 5
|
M 50
|
1:5:10
|
800
|
60
|
M 7.5
|
M 75
|
1:4:8
|
625
|
45
|
M 10
|
M 100
|
1:3:6
|
480
|
34
|
M 15
|
M 150
|
1:2:4
|
350
|
32
|
M 20
|
M 200
|
1:1 ½:3
|
250
|
30
|
The determination of the
proportions of cement, aggregates and water to attain the required strength
shall be made as follows :
1. By designing
the concrete mix; such concrete shall be called design mix concrete or
2. By adopting
nominal concrete mix; such concrete shall be called Nominal mix as 1:4:8, 1:3:6
etc. For Nominal-mix proportions is arbitrarily fixed.
For high grade concrete mix
design procedure is adopted. The definition of “concrete mix design” for a
given purpose is the art of obtaining a concrete of the required properties, at
the lowest cost, by a suitable choice of materials and of the proportions in
which they are employed. In designing a mix for a particular grade of concrete
is followed invariably by making of trial mixes, the mix proportions have to
adjusted and the refinements carried to the stage where optimum proportions
have been attained.