How do you repair damages to structural elements like RCC columns, beams and slabs?


Damages to structural members viz. RCC columns, beams, slabs often are due to corrosion of reinforcement steel, as a result of chloride ingress or carbonation. Poor workmanship could be an additional contributing factor.

The best procedure would be to:

  • Remove all the loose concrete completely and clean the reinforcement with wire brush.

  • Apply Rusticide by means of cotton waste or swab to the reinforcement.

  • After 24 hrs. apply a passivating coat of Polyalk Fixoprime / cement slurry in 1:1.25 proportion to the chemically derusted surface of steel.

  • Apply a priming cum bonding coat of Polyalk EP/cement slurry in the proportion of 1:0.5 by weight by brush to the concrete.

  • Immediately place polymer modified mortar prepared by mixing.
        1 kg Polyalk EP

        5 kgs Cement (fresh)

        15 kgs Quartz Sand (graded)

        Water quantity sufficient to each desired consistency.

  • Finish the surface with 1:4 Cement Mortar.

  • Cure as usual.