Damages to structural members viz. RCC columns, beams, slabs often are due to corrosion of reinforcement steel, as a result of chloride ingress or carbonation. Poor workmanship could be an additional contributing factor.

The best procedure would be to:

  • Remove all the loose concrete completely and clean the reinforcement with wire brush.

  • Apply Rusticide by means of cotton waste or swab to the reinforcement.

  • After 24 hrs. apply a passivating coat of Polyalk Fixoprime / cement slurry in 1:1.25 proportion to the chemically derusted surface of steel.

  • Apply a priming cum bonding coat of Polyalk EP/cement slurry in the proportion of 1:0.5 by weight by brush to the concrete.

  • Immediately place polymer modified mortar prepared by mixing.
        1 kg Polyalk EP

        5 kgs Cement (fresh)

        15 kgs Quartz Sand (graded)

        Water quantity sufficient to each desired consistency.

  • Finish the surface with 1:4 Cement Mortar.

  • Cure as usual.