What is the method of bonding old and new concrete?


In order to get a good bonding between old and new concrete :

§  Clean the surface of all loose particles and moisten with water.

§  Apply Polyalk EP & Cement in the proportion of 1:1 (by weight) by brush.

§  Provide a thin layer (chat coat) of 1:2 cement and mortar.

§  Immediately place a new concrete over it and carry on with the rest of the work as usual.


Note:

Provide a thin layer of 1:2 cement sand mortar.

It is advisable for the mortar mix to match the proportion of cement sand part of the concrete e.g. if mix of new concrete is 1:1 ½:3 then the thin mortar layer should preferably be 1:1 ½.


Sometimes longish aggregates are left protruding above the lower concrete and this would be helpful to increase intergrity.