CHECKLIST FOR STORAGE OF AGGREGATES ON AN SITE



Put plastic sheeting below all the aggregates (fine & coarse) so as to prevent direct contact of the aggregates with the soil below and contamination with mud.

Erect a permanent or temporary partition in between the stocked aggregates.
This will prevent the mixing of the aggregates.


1)             CHECKLIST FOR SAND (FINE AGGREGATES) REQUIREMENT

Fine aggregate Aggregate most of which passes 4.75 mm I.S. sieve.
Fine aggregate should be river sand
I.S. 383-1970 has specified four distinct zones for fine aggregates.


IS SEIVE
Grading
Zone 1
Grading
Zone 2
Grading
Zone 3
Grading
Zone 4
10 mm
100
100
100
100
4.75 mm
90-100
90-100
90-100
95-100
2.36 mm
60-95
75-100
85-100
95-100
1.18 mm
30-70
55-90
75-100
90-100
600 micron
15-34
35-59
60-79
80-100
300 micron
5-20
8-30
12-40
15-50
150 micron
0-20
0-10
0-10
0-15
COARSEST
SAND
FINEST
SAND
LESS WATER
FOR SAME
WORKABILITY
MORE WATER
FOR SAME
WORKABILITY
SEGREGATION
AND
BLEEDING
HIGH
COHESION

We therefore select a medium sand from   Zone 2, so as to satisfy the two extremes.

Such sand should have Fineness Modulus of 2.6 -2.9.

Fineness Modulus
Above 3.2
2.9 to 3.2
2.6 to 2.9
2.2 to 2.6
Below 2.2
Type of sand
Very coarse
Coarse
Medium
Fine
Very fine

Fine aggregate should be sieved on a square sieve of size 4.75 mm to remove coarser aggregates or impurities.

Fine aggregate should be free from clay lumps, silt, organic and inorganic impurities.

Percentage of clay in fine aggregate should not exceed one percent by weight.

Also percentage of silt (material finer than 75 microns) should not exceed 3 percent by weight.

However silt test can be checked by volume as well as it is much simple and faster and gives an indication of silt in the fine aggregates.

Silt content should not exceed 8% by volume in 3 hours. 


2)             CHECKLIST FOR COARSE AGGREGATE REQUIREMENT

Coarse aggregate Aggregate most of which is retained on 4.75 mm I.S. sieve.

Remedios factors for deciding the maximum size of the aggregate in a given stock.
(Generally used for mix design calculations)

Aggregates passing 10 mm IS.Sieve                 Maximum size of aggregate
0 25 %                                                                      20 mm
25-75 %                                                                       15 mm
75-100 %                                                                     10 mm

Aggregates passing 20 mm IS.Sieve                 Maximum size of aggregate
0 25 %                                                                      40 mm
25-75 %                                                                       30 mm
75-100 %                                                                     20 mm


As far as possible avoid flaky and elongated aggregates.

The maximum size of the aggregate should not be greater than one fourth of the minimum thickness of the member.


For thin members like pardis the size of the aggregates should be restricted to maximum size of 10 mm.