To ensure the requirements of strength, impermeability,
and durability of the hardened concrete in the actual structure, the operation
of placing concrete is most important. Before placing concrete it should be
determined that forms are tight, clean, properly braced and moistened or oiled.
As far as placing concerned, the main objective is to
deposit the concrete as close as possible to its final position so that
segregation is avoided and the concrete can fully be compacted. To achieve this
objective, the following rules should be followed:
1. The concrete should be placed in uniform layers, not
in large heap or slopping layers.
2. Hand shoveling and moving concrete immersion or poker
vibrator should be avoided.
3. The thickness of a layer should be compatible with the
method of vibration so that entrapped air can be removed from the bottom of
each layer.
4. The rates of placing and of compaction should be
equal.
5. Where good finish and uniform color are required on
columns and walls, the form should be filled at a rate of at least 6 ft per
hour, avoiding delays.
6. Each layer should be fully compacted before placing
the next one, and each subsequent layer should be placed whilst the underlying
layer is still plastic so that monolithic construction is achieved.
Collision between concrete and formwork or reinforcement
should be avoided. For deep sections, a long down pipe or tremie ensures
accuracy of location of the concrete and minimum segregation. Concrete should
be placed in a vertical plane. When placing in horizontal or sloping forms, the
concrete should be placed vertically against and not a way from, the previously
placed concrete.
Placing concrete by tremie is particularly suited for
deep forms, where compaction by the usual methods is not possible, and for
underwater concreting. In the tremie method, high workability concrete is fed
by gravity through a vertical pipe which is gradually raised. The mixed must be
cohesive, without segregation or bleeding, and usually has high cement content,
a high proportion of fines and contains a workability aids.