The
selection of the appropriate type and size of construction equipments often affects the required amount of time and
effort and thus the job-site productivity of a project. It is therefore
important for site managers and construction planners to be familiar with the
characteristics of the major types of equipment most commonly used in
construction.
Excavation and Loading
One
family of construction machines used for excavation is broadly classified as
a crane-shovel as indicated by the variety of machines in
Figure 1. The crane-shovel consists of three major components:
v A
carrier or mounting which provides mobility and stability for the machine.
v A
revolving deck or turntable which contains the power and control units.
v A
front end attachment which serves the special functions in an operation.
The
type of mounting for all machines in Figure 1 is referred to ascrawler
mounting, which is particularly suitable for crawling over relatively
rugged surfaces at a job site. Other types of mounting include truck
mounting and wheel mounting which provide greater
mobility between job sites, but require better surfaces for their operation.
The revolving deck includes a cab to house the person operating the mounting
and/or the revolving deck. The types of front end attachments in Figure 2 might
include a crane with hook, claim shell, dragline, backhoe, shovel and pile
driver.
Figure
1 Typical Machine in the Crane-Shovel Family
A
tractor consists of a crawler mounting and a non-revolving cab. When an earth
moving blade is attached to the front end of a tractor, the assembly is called
a bulldozer. When a bucket is attached to its front end, the assembly is known
as a loader or bucket loader. There are different types of loaders designed to
handle most efficiently materials of different weights and
moisture Contents.
Scrapers
are multiple-units of tractor-truck and blade-bucket assemblies with various
combinations to facilitate the loading and hauling of earthwork. Major types of
scrapers include single engine two-axle or three axle scrapers, twin-engine
all-wheel-drive scrapers, elevating scrapers, and push-pull scrapers. Each type
has different characteristics of rolling resistance, maneuverability stability,
and speed in operation.
Compaction and Grading
The
function of compaction equipment is to produce higher density in soil
mechanically. The basic forces used in compaction are static weight, kneading,
impact and vibration. The degree of compaction that may be achieved depends on
the properties of soil, its moisture content, the thickness of the soil layer
for compaction and the method of compaction. Some major types of compaction
equipment are shown in Figure 2, which includes rollers with different
operating characteristics.
The
function of grading equipment is to bring the earthwork to the desired shape
and elevation. Major types of grading equipment include motor graders and grade
trimmers. The former is an all purpose machine for grading and surface
finishing, while the latter is used for heavy construction because of its
higher operating speed.
Drilling
and Blasting
Rock
excavation is an audacious task requiring special equipment and methods. The
degree of difficulty depends on physical characteristics of the rock type to be
excavated, such as grain size, planes of weakness, weathering, brittleness and
hardness. The task of rock excavation includes loosening, loading, hauling and
compacting. The loosening operation is specialized for rock excavation and is
performed by drilling, blasting or ripping. Major types of drilling equipment
are percussion drills, rotary drills, and rotary-percussion drills. A
percussion drill penetrates and cuts rock by impact while it rotates without
cutting on the upstroke. Common types of percussion drills include a jackhammer
which is hand-held and others which are mounted on a fixed frame or on a wagon
or crawl for mobility. A rotary drill cuts by turning a bit against the rock
surface. A rotary-percussion drill combines the two cutting movements to
provide a faster penetration in rock.
Blasting
requires the use of explosives, the most common of which is dynamite.
Generally, electric blasting caps are connected in a circuit with insulated
wires. Power sources may be power lines or blasting machines designed for
firing electric cap circuits. Also available are non-electrical blasting
systems which combine the precise timing and flexibility of electric blasting
and the safety of nonelectrical detonation.
Tractor-mounted
rippers are capable of penetrating and prying loose most rock types. The blade
or ripper is connected to an adjustable shank which controls the angle at the
tip of the blade as it is raised or lowered. Automated ripper control may be
installed to control ripping depth and tip angle.
In
rock tunnelling, special tunnel machines equipped with multiple cutter heads
and capable of excavating full diameter of the tunnel are now available. Their
use has increasingly replaced the traditional methods of drilling and blasting.
Lifting
and Erecting
Derricks
are commonly used to lift equipment of materials in industrial or building
construction. A derrick consists of a vertical mast and an inclined boom
sprouting from the foot of the mast. The mast is held in position by guys or
stifflegs connected to a base while a topping lift links the top of the mast
and the top of the inclined boom. A hook in the road line hanging from the top
of the inclined boom is used to lift loads. Guy derricks may easily be moved
from one floor to the next in a building under construction while stiffleg
derricks may be mounted on tracks for movement within a work area.
Tower
cranes are used to lift loads to great heights and to facilitate the erection
of steel building frames. Horizon boom type tower cranes are most common in
high rise building construction. Inclined boom type tower cranes are also used
for erecting steel structures.
Mixing
and Paving
Basic
types of equipment for paving include machines for dispensing concrete and
bituminous materials for pavement surfaces. Concrete mixers may also be used to
mix Portland cement, sand, gravel and water in batches for other types of
construction other than paving.
A
truck mixer refers to a concrete mixer mounted on a truck which is capable of
transporting ready mixed concrete from a central batch plant to construction
sites. A paving mixer is a self propelled concrete mixer equipped with a boom
and a bucket to place concrete at any desired point within a roadway. It can be
used as a stationary mixer or used to supply slipform pavers that are capable
of spreading, consolidating and finishing a concrete slab without the use of
forms.
A
bituminous distributor is a truck-mounted plant for generating liquid
bituminous materials and applying them to road surfaces through a spray bar
connected to the end of the truck. Bituminous materials include both asphalt
and tar which have similar properties except that tar is not soluble in
petroleum products. While asphalt is most frequently used for road surfacing,
tar is used when the pavement is likely to be heavily exposed to petroleum
spills.
Construction
Tools and Other Equipment
Air
compressors and pumps are widely used as the power sources for construction
tools and equipment. Common pneumatic construction tools include drills,
hammers, grinders, saws, wrenches, staple guns, sandblasting guns, and concrete
vibrators. Pumps are used to supply water or to dewater at construction sites
and to provide water jets for some types of construction.
Automation
of Equipment
The
introduction of new mechanized equipment in construction has had a profound
effect on the cost and productivity of construction as well as the methods used
for construction itself. An exciting example of innovation in this regard is
the introduction of computer microprocessors on tools and equipment. As a
result, the performance and activity of equipment can be continually monitored
and adjusted for improvement. In many cases, automation of at least part of the
construction process is possible and desirable. For example, wrenches that
automatically monitor the elongation of bolts and the applied torque can be
programmed to achieve the best bolt tightness. On grading projects, laser
controlled scrapers can produce desired cuts faster and more precisely
than wholly manual methods.
In
the mid-1980′s, some Japanese firms were successful in obtaining construction contracts for tunneling in the United States by using new
equipment and methods. For example, the Japanese firm of Ohbayashi won the
sewer contract in San Francisco because of its advanced tunnelling technology.
When a tunnel is dug through soft earth, as in San Francisco, it must be
maintained at a few atmospheres of pressure to keep it from caving in. Workers
must spend several hours in a pressure chamber before entering the tunnel and
several more in decompression afterwards. They can stay inside for only three or
four hours, always at considerable risk from cave-ins and asphyxiation.
Ohbayashi used the new Japanese “earth-pressure-balance” method, which
eliminates these problems. Whirling blades advance slowly, cutting the tunnel.
The loose earth temporarily
remains behind to balance the pressure of the compact earth on all sides.
Meanwhile, prefabricated concrete segments are inserted and joined with
waterproof seals to line the tunnel. Then the loose earth is conveyed away.
This new tunneling method enabled Ohbayashi to bid $5 million below the
engineer’s estimate for a San Francisco sewer. The firm completed the tunnel
three months ahead of schedule. In effect, an innovation involving new
technology and method led to considerable cost and time savings.